型號 type |
GWL-1200XL |
爐膛尺寸(mm) furnace chamber | L=1100,W=600,H=250; L=1300,W=800,H=400 |
外形尺寸(mm) Dimensions |
See the drawing for details |
電 源 AC power supply AC |
380V;50HZ |
最高使用溫度 Maximum service temperature | 1200 度 1200 degrees |
可長期使用溫度 Can be used for a long time temperature |
1150 度 1150 degrees |
控制范圍為 Control range is |
100 至 1200 度 100 to 1200 degrees |
測溫元件 temperature measurer | 熱電偶分度號K,測溫范圍0-1320 度 ThermocoupleindexnumberK,temperaturerange0- 1320degrees |
發(fā)熱元件 heater element |
高溫合金電阻絲 High temperature alloy resistance wire |
發(fā)熱元件裝位置 Location of Heating element |
三面加熱，兩側(cè)加底部 Heat on three sides, add the bottom on both sides |
控溫精度 Temperature control accuracy |
±1 度（集成化電路控制，無超調(diào)現(xiàn)象） ±1 degree (integrated circuit control, no overshoot) |
爐溫均勻性
Furnace temperature uniformity | ±1 度（根據(jù)爐膛尺寸大小而定，大型爐膛可采用多點控制，從而 達到更好的爐溫均勻性） ±1degree(dependingonthesizeofthefurnace,multi-point control can be used in large furnaces to achieve better furnace temperature uniformity) |
升溫速率 heating rate | 升溫速率可自由調(diào)節(jié)，調(diào)節(jié)范圍：最快升溫速率每分鐘40 度（非線性）、最慢升溫速率每小時1 度（非線性） The heating rate can be freely adjusted, the adjustment |
range: the fastest heating rate of 40 degrees per minute (non-linear), the slowest heating rate of 1 degree per hour (non-linear) |
爐體furnace body | 爐體采用數(shù)控機床加工，經(jīng)拋光、打磨、酸洗、磷化、噴涂塑粉 、高溫烘烤等制作而成，雙色搭配，外觀新穎美觀，具備了抗氧 化、耐酸堿、耐腐蝕、耐高溫、容易清理等優(yōu)點. ThefurnacebodyisprocessedbyCNCmachinetool, andismade by polishing, polishing, pickling, phosphating, spraying plastic powder, high temperature baking, etc. The two-color combinationhasanoveland beautifulappearance, andhasthe advantages of oxidation resistance, acid and alkali resistance, corrosion resistance, high temperature resistance, and easy cleaning. |
爐體結(jié)構(gòu) furnace binding |
電爐爐體采用了先進的風冷雙層爐體結(jié)構(gòu)，保證了良好的工作環(huán)境 The electric furnace adopts the advanced air-cooled double- layer furnace structure to ensure a good working environment. |
爐門開啟方式 How the furnace door opens |
電動上開門+腳踏控制板 Electric upper door + pedal control panel |
耐火材料refractory matter | 爐襯使用采用真空成型高純氧化鋁纖維聚輕板材料，取放物料易碰位置（爐底）采用高純輕質(zhì)空心球氧化鋁 板， 使用溫度高，蓄熱量小，耐急熱急冷、不裂縫、不掉渣、保 溫性能好（節(jié)能效果是老式電爐的80%以上） The furnace lining is made of vacuum forming high-purity alumina fiber polylight plate material, and the material is easy to touch (the bottom of the furnace) is made of high- purity lightweight hollow ball aluminum oxide plate, which has high temperature, small heat storage, resistance to acute heating and cooling, no cracks, no slag, and good thermal insulation performance (energy saving effect is more than 80% of the old electric furnace). |
保溫材料
thermal insulation material |
采用四層保溫，分別為：氧化鋁纖維棉、氧化鋁纖維板、氧化鋁多晶纖維板，進口材料，節(jié)能效果是老式電爐的 8 0 % 以上。 Usingfourlayers ofinsulation, respectively:alumina fiber cotton, alumina fiber board, alumina polycrystalline fiber board, imported materials, energy saving effectis more than 80% of the old electric furnace. |
爐體外殼溫度 Furnace shell temperature |
長期使用不停爐，外殼溫度小于45 度 Long-term use ofnon-stop furnace, shell temperature is less than 45 degrees. |
保護 protect |
采用集成化模塊控制單元，控制精度準確，并設(shè)計了雙回路控制和 雙回路保護，具備了過沖、超調(diào)、欠調(diào)、段偶、缺相、超壓、超流、 超溫、電流反饋、軟啟動等保護 The integrated module control unit is adopted, the control precision is accurate, and the double circuit control and double circuit protection are designed, with overshoot, overshoot, undershoot, segment pair, phase loss, overvoltage, overcurrent, overtemperature, current feedback, soft start and other protection. |
控制 control |
采用閉環(huán)技術(shù)可控硅模塊觸發(fā)控制，移相觸發(fā)控制或者過零觸發(fā)方式，輸出電壓、電流或功率連續(xù)可調(diào)，具有恒電壓、恒電流或恒功率的特性；電流環(huán)為內(nèi)環(huán)，電壓環(huán)為外環(huán)，在突加負載或負載電流超過限流值時，限制調(diào)壓器的輸出電流在額定電流范圍內(nèi)，確保輸出和調(diào)壓器正常工作 ；同時電壓環(huán)也參與調(diào)節(jié)，使調(diào)壓器的輸出電流被限制在額定電流范圍內(nèi)，在有充分調(diào)節(jié)余量的前提下維持輸出電流及電壓的恒定；從而到達保護發(fā)熱元件避免過大電流、電壓的沖擊，達到安全可靠的控制效果及控制精度。 Closed-loop technology thyristor module trigger control, phase- shift trigger control or zero-crossing trigger mode, output voltage, current or power continuously adjustable, with constant voltage, constant current or constant power characteristics; The current ring is the inner ring, and the voltage ring is the outer ring. When the load is suddenly added or the load current exceeds the current limit value, the output current of the regulator is limited to the rated current range to ensure that the output and the regulator work normally. At the same time, the voltage ring is also involved in the regulation, so that the output current of the regulator is limited within the rated current range, |
and the output current and voltage are maintained under the premise of sufficient adjustment margin. Thus to protect the heating element from excessive current and voltage impact, to achieve safe and reliable control effect and control accuracy. | |
顯示參數(shù) Display parameter | 溫度、溫度段號、段時間、剩余時間、輸出功率百分比、電壓、電 流等 Temperature, temperature segment number, segment time, remaining time,percentage of output power, voltage, current, etc |
按鈕 button | 采用進口按鈕使用壽命超過100000 次，并且?guī)?/span>LED 指示燈。 The imported button has a service life of more than 100,000times, and has an LED indicator. |
溫度曲線設(shè)定Temperature curve setting | 采用智能溫度控制儀，備標準PID 、人工智能調(diào)節(jié)APID或MPT 等 多種調(diào)節(jié)方式，具有自整定、自學(xué)習功能，無超調(diào)及無欠調(diào)的優(yōu)良 控制特性，具備30 段程序控制功能，可實現(xiàn)任意斜率的升、降溫 控 制，具有跳轉(zhuǎn)（循環(huán)）、運行、暫停及停止等可編程/可操作命令， 并允許在程序的控制運行中隨時修改程序；采用具備曲線 擬合功能的人工智能調(diào)節(jié)算法，能獲得光滑平順的曲線控制效果。 Adjustment methods, with self-tuning, self-learning function, no overshoot and no undermodulation of excellent control characteristics, with 30 program control function, can achieve any slope of rise and drop temperature control. It has programmable/operable commands such as jump (loop), run, pause and stop, and allows modification of the program atanytimeduringthecontroloperationoftheprogram;Using artificial intelligence adjustment algorithm with curve fitting function,smooth curve control effect can be obtained. |
升溫曲線段數(shù) | 50段程序控制功能，可以輸入設(shè)定：一條曲線為50段， 兩條曲線 28段/條，三條曲線15段/條，五條曲線9段/條； 可同時輸入多條曲 線，使用時可任意調(diào)用。 50 segment program control function, you can input Settings: one curve for 50 segments, two curves 28 segments/section, three curves 15 segments/section, five curves 9 segments/section; Multiple curves can be entered at the same time, and can be called arbitrarily when used. |
Number of temperature rise curve segments | |
電爐一臺，發(fā)熱原件兩支、棒具兩套，坩堝鉗一把，高溫手套一副，說明書一份，合格證一份，驗收報告（出廠檢測報告） 一份，銷售送貨單一份。 | |
裝箱清單 packing list | One electric furnace, two heating components, two sets of rods, a crucible pliers, a pair of high temperature gloves, one manual, one certificate, one acceptance report (factory inspection report), a single sales delivery. |
保修范圍及期限 Warranty coverage and | 電爐免費保修一年，發(fā)熱元件不保修三個月內(nèi)自然損壞免 費 更 換 Electric furnace free warranty for one year, heating components are not guaranteed (free replacement |
duration | of natural damage within three months) |
注意事項 Notes | 1、 為兩不影響電爐的使用壽命，我們建議最大升溫速率和降溫速率為10-20℃/min，（升溫過快發(fā)熱元件壽命會縮短） 2、 此電爐沒用真空密封結(jié)構(gòu)，所以不可通入易燃易爆氣體 3、 此電爐使用一段時間后，爐膛會出現(xiàn)微小的裂紋，這屬于正?，F(xiàn)象，不會影響使用，同時可以用氧化鋁涂層進行修補 4、 不建議通入腐蝕性氣體，如果要通入強腐蝕性氣體如S 、Na等，請?zhí)崆案嬷?，我們將對爐膛進行特殊處理 5、 不能將高溫溶液漏到爐底上，避免方案可采用墊板或者氧化鋁粉隔離 6、 儀器應(yīng)放置在空氣流通，不潮濕的地方。 1, in order not to affect the service life of the electric furnace, we recommend the maximum heating rate and cooling rate of 10- 20℃/min, (heating too fast heating element life will be shortened) 2. This electric furnace does not have a vacuum sealing structure, so flammable and explosive gases cannot be passed into it 3. After the electric furnace is used for a period of time, there will be small cracks in the furnace, which is a normal phenomenon and will not affect the use of the furnace, and it can be repaired with alumina coating 4, it is not recommended to enter corrosive gases, if you want to enter highly corrosive gases such as S, Na, etc., please inform us in advance, we will carry out special treatment of the furnace 5, can not leak the high temperature solution to the bottom of the furnace, avoid the solution can use the pad or aluminum oxide powder isolation 6, the instrument should be placed in the air circulation, not humid place. |
| 炬星窯爐主要部件配置清單 | ||||||||||
| 序號 | 項目 | 名稱 | 分類 | 廠家 | 備注 | |||||
| 1200度 | 1400度 | 1600度 | 1700度 | 1800度 | 1900度 | |||||
| 1 | 外殼 | 雙層外殼 | ● | ● | ● | ● | ● | ● | 炬星窯爐 | |
| 2 | 電熱元件 | 電加熱器 | 高溫合金電阻絲 | 硅碳棒 | 硅鉬棒 | 1800型硅鉬棒 | 1850型硅鉬棒 | 1900型硅鉬棒 | 炬星窯爐 | |
| 3 | 電器控制部分 | 溫控儀 | 858P | 858P | 858P | 858P | 858P | 858P | 廈門宇電 | |
| 4 | 熱電偶 | K | S | B | B | B | B+光纖 | 大正/光明 | ||
| 5 | 電壓表 | ● | ● | ● | ● | ● | ● | 正泰 | ||
| 6 | 電流表 | ● | ● | ● | ● | ● | ● | 正泰 | ||
| 7 | SCR調(diào)功器 | ● | ● | ● | ● | ● | ● | 炬星窯爐 | ||
| 8 | 接觸器 | ● | ● | ● | ● | ● | ● | 正泰/德力西 | ||
| 9 | 空開 | ● | ● | ● | ● | ● | ● | 正泰/德力西 | ||
| 10 | 按鈕 | ● | ● | ● | ● | ● | ● | 正泰/德力西 | ||
| 11 | 蜂鳴器 | ● | ● | ● | ● | ● | ● | 正泰/德力西 | ||
| 12 | 快熔 | ● | ● | ● | ● | ● | ● | 茗熔 | ||
| 13 | 變壓器 | ○ | ○ | ● | ● | ● | ● | 炬星窯爐 | ||
| 14 | 耐火隔熱爐膛 | 陶瓷纖維板/模塊 | 1260 | 1500 | 1700 | 1800 | 1850 | 氧化鋯纖維2100 | 炬星窯爐 | |
| 15 | 爐口隔熱塞磚（內(nèi)門） | ○ | ● | ● | ● | ● | ● | 炬星窯爐 | ||
| 16 | 承燒板 | 石英陶瓷 | 石英陶瓷 | 剛玉莫來石 | 剛玉莫來石 | 剛玉莫來石 | 氧化鋯纖維2100 | 炬星窯爐 | ||
